Brake Pad Wear Sensor Fault

Most Likely Causes

1. 1

   Fluid leak or hydraulic pressure loss

   Leaks at lines, hoses, calipers, wheel cylinders, or master cylinder can reduce brake pressure.

2. 2

   Worn friction material or rotor/drum damage

   Thin pads, damaged rotors, glazed surfaces, or metal-on-metal contact can create noise and weak braking.

3. 3

   Sticking caliper, hose, or hardware

   Parts that cannot release or slide freely can cause pull, heat, smoke, or uneven braking.

4. 4

   Air or moisture-contaminated brake fluid

   Air compresses and moisture lowers boiling point, causing spongy pedal or fade.

How to Diagnose It

1. 1

   Check brake fluid level and leaks

   Inspect reservoir, lines, hoses, calipers, wheel cylinders, and master cylinder for low fluid or wetness.

   Tool: Flashlight

2. 2

   Inspect pad thickness, rotor surface, and hardware movement

   Remove wheels if needed and verify slides, clips, pads, and rotors move and wear evenly.

   Tool: Jack stands, basic tools

3. 3

   Perform a cautious low-speed brake test only if safe

   If the pedal is firm and no leak is visible, test for pull, noise, fade, or pulsation in a safe area.

   Tool: Safe test area

How to Fix It

• Repair the confirmed hydraulic leak or failed part

  Replace the leaking line, hose, caliper, wheel cylinder, or master cylinder and bleed the system.

• Service pads, rotors, and hardware correctly

  Replace worn pads/rotors and install correct clips, shims, and lubricant points.

• Flush contaminated fluid after mechanical faults are fixed

  Use the correct DOT fluid and bleed until clean fluid and firm pedal return.